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The Newsletter for Raku Artists and Raku Art Lovers

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September 2004

Issue #23

Published by
Gary R. Ferguson - Raku Artist
http://www.garyrferguson.com
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In This Issue
* While the Smoke Clears - Subscribers
* From The Studio - Throwing, Throwing, Throwing
* Article - Converting Glaze from Volume to Weight
* Tips/Techniques - How to make a glaze less runny
* Q&A - Why Volume Glazes?
* Glazing - Un-white Crackle
* Reader Feedback - You said it.
* Calendar - Not much left for 2004
* Click Away - Raku on the Internet

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* While the Smoke Clears *

Welcome Just Raku Readers

It is apparent that summer weather (at least in the northern hemisphere) is starting to turn cooler and people are starting to surf on-line again given the increase of subscribers (I broke 1200 subscribers with this issue), in increase in the sales of Got Raku? clothing (http://www.cafepress.com/gotraku), and sales of my Raku Glazes eBook (http://www.rakuglazes.com). Clay artists must be spending more time inside now (Like me!)

I guess that means it is about time to start up the ebay listings again. I really slacked off over the summer, so I'll start listing again for the holiday season.

This month we have a guest article by Chris Rundle (Thanks Chris!) This issue seems to be primarily focused on mixing glazes so enjoy!

Remember I always look forward to your feedback, suggestions, questions, and article ideas at: mailto:editor@garyrferguson.com.

Gary R. Ferguson
- Raku Artist -
mailto:pottery@garyrferguson.com

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* From the Studio *

I worked in a "Shampoo" Studio this month…
Throw, Trim, Repeat
Throw, Trim, Repeat
Throw, Trim, Repeat
As you might guess, I've been throwing a LOT this month to get ready to fill my Beaux Arts order due the end of Oct. So I've got unfired greenware all over the studio waiting to be bisqued, glazed, and Raku-ed.

There is going to be some "smoky" weekends coming up!

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* Article *

Converting a Glaze Recipe from Volume to Weight
by Chris Rundle

Lots of recipes are in volumetric measurements rather than weights, which makes it difficult to make up a small batch to test something. Anyway, volumetric measurements of powdered solids are inherently inconsistent, because a given volume of a SETTLED powder weighs more than the same volume of the same powder when UNSETTLED. Try it - a cup of lumpy flour weighs more than a cup of sifted flour.
Measuring in cups is probably OK when making cakes, but it's not consistent enough for chemistry - which is the game we're in when we're mixing glazes.

So - how to convert a recipe in CUPS into weights and percentages...

Take your "Blue Velvet II" as an example:
Gerstley Borate 3C
Bone Ash 1C
Ball Clay 1C
Copper Carbonate 1C
Tin Oxide 1/8C
Cobalt Oxide 1 Tablespoon

OK, noting that the smallest volume is a Tablespoon, and that there are 16 Tablespoons to a standard Cup, we can convert all the volumes into "units" of tablespoons:

Gerstley Borate 48 TBS (3 cups * 16) (or 48 "units")
Bone Ash 16 TBS (1 cup * 16) (or 16 "units")
Ball Clay 16 TBS (1 cup * 16) (or 16 "units")
Copper Carbonate 16 TBS (1 cup * 16) (or 16 "units")
Tin Oxide 2 TBS (1/8 cup * 16) (or 16/8 "units")
Cobalt Oxide 1 TBS (or 1 "unit")

Now we need to weigh a standard measure of each ingredient - I used a 5ml medicine spoon, but anything will do - a teaspoon, baby milk scoop, etc as long as you use the same thing each time. You only ever need to weigh things once if you keep your standard, so keep a record. Mine went like this:

Ingredient Avg. weight of 1 level 5ml spoonful "unit"
Gerstley Borate 2.3 grams
Bone Ash 2.45 grams
Ball Clay 1.8 grams
Copper Carbonate 4.8 grams
Tin Oxide 1.9 grams
Cobalt Oxide 3.1 grams

Now we can work out some weights: multiply the "units" we worked out in the last conversion, with the weight per standard volume we just weighed:


Gerstley Borate 2.3 grams x 48 "units" = 110.4
Bone Ash 2.45 grams x 16 "units" = 39.2
Ball Clay 1.8 grams x 16 "units" = 28.8
Copper Carbonate 4.8 grams x 16 "units" = 76.8
Tin Oxide 1.9 grams x 2 "units" = 3.8
Cobalt Oxide 3.1 grams x 1 "units" = 3.1

These figures are real weight equivalents for the volumetric measurements in the original recipe.

You can leave it like that, or finally convert to percentages.

To do that, add all the figures up (110.4 + 39.2 + 28.8 + 76.8 + 3.8 + 3.1 = 262.1) and divide it by 100 (= 2.62)
Now divide each figure in the last list by this number and round to 2 decimal places:

Gerstley Borate 110.4 / 2.62 = 42.12%
Bone Ash 39.2 / 2.62 = 14.96%
Ball Clay 28.8 / 2.62 = 10.99%
Copper Carbonate 76.8 / 2.62 = 29.29%
Tin Oxide 3.8 / 2.62 = 1.45%
Cobalt Oxide 3.1 / 2.62 = 1.18%

This is probably too accurate and can be rounded to the nearest 0.5% (maybe to the nearest 0.1% for ingredients present in small amounts?):

Gerstley Borate 110.4 / 2.62 = 42%
Bone Ash 39.2 / 2.62 = 15%
Ball Clay 28.8 / 2.62 = 11%
Copper Carbonate 76.8 / 2.62 = 29%
Tin Oxide 3.8 / 2.62 = 1.5%
Cobalt Oxide 3.1 / 2.62 = 1.2%

Now you have a Weight Recipe for Blue Velvet II.

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* Tips and Techniques *

Do you have a glaze that is a little too runny? Does is look great, but ruins kiln shelves? Well don't give up hope; you can typically adjust this glaze - even if it is a commercial glaze.

You can add silica to a glaze, which will typically make it less runny by raising the melting temperature. You will have to experiment with different quantities to add depending on the glaze. I would start with 5% or 10% and see if that is enough. If it is still too runny add some more.

Remember this may affect the glaze in other ways so test, test, test.

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* Q & A *

Why Volume Glazes?

You may have run across a volume glaze recipe (such as in the article above). A volume recipe is one that uses a volume (like Cup, Tablespoon, scoop, etc.) for the units of a recipe.

Measuring a recipe in this manner is not as accurate as one measure by weight, due to the possible compaction of powder materials. So why do they exist?

There are a couple of good reasons.

First, not everyone has a precision scale to measure out ingredients. These can cost $100+ USD where a measuring cup may be less than one dollar.

Second, speed. It is much faster to scoop out 3 cups of a chemical that it is to measure 500 grams of the same material.

Third, it is easy mix different sized batches. If the recipe is recorded in cups, you can use any size container (larger or smaller) instead.

300+ Volume and Weight Raku Glazes can be found at: http://www.rakuglazes.com/

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* Glazing *

Hi Gary,
I'm a relative newcomer to Raku - I've just built my first kiln and started firing it, with some encouraging results.
I bought your "Raku Glazes" e-book recently and, having trawled though it, promptly raided my chemical/glaze cupboard, mixed up the "Hawaiian Copper Blue" and tried it on a couple of pots.

WOW! That glaze alone is worth the price of the book! It's gorgeous!

I have a slight problem with crackle white though - maybe you have some thoughts on it? It crackles OK, but it's a sort of cream/beige color - and what I was really after was a brilliant white. The recipe is as follows (it DOES make a consistent "Cream Crackle", if anyone wants one of those...)

"Cream Crackle"
Gerstley Borate 85
Potash Feldspar 25
Zircon Opacifier 3
Tin Oxide 8

Any ideas or suggestions for a bright white crackle?

In regards to your "cream" crackle, it very likely could be one of two things:
1) The clay is actually a cream color versus white and the clear crackle allows the cream color to show.
2) You are firing in reduction, which with some clear crackles produces a grayish color.

If you are sure your clay is white, you might try reducing the amount of Tin Oxide so it is more of a clear crackle instead of a white crackle.

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Raku Pottery by Robert Piepenburg
The must have "Bible" of Raku
Order at: http://tinyurl.com/8m5b
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* Reader Feedback *

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Hello Gary.
First I must say that your pottery is not only an inspiration to me, but also a personal goal to try & produce ceramic art as beautiful as yours. Now that the "kissing up" part is over (lol), I have a question or two that I hope you will find the time to answer.

I am just starting in ceramics & find the Raku pottery to be the most beautiful of all. I have tried many pieces & am not getting the results that I am looking for. First of all, I have not gotten a clear answer to how long to leave the pot in the combustible container before starting the reduction process.

I have tried covering immediately, but the fire goes out before all of my material has burned & I end up with a lot of unburned newspaper & a black smoky finish on the pot.

The last piece I did, I uncovered several times & moved the paper around to get it all to burn. Results were excellent on the bottom half of the pot, but the top half was black.

As I said earlier, I am just getting started with Raku & everything I have read, leaves out many steps. I have been to many Raku websites & have found yours to be the most interesting with the most beautiful finishes. Any help you could give would be greatly appreciated & I will be more than glad to e-mail pictures of the results after your suggestions so you could see how your advice has helped me through this learning process. I would greatly appreciate any help you could give me & all kidding aside, you do have the best-looking Raku pottery out there.
Thank You.

Keith C.

PS: If you have a book that explains all of the steps in detail, let me know & I will be glad to order it, although it would be great to get some advise from the Master himself.

Hi Keith:
First of all, it never hurts to suck up!!!

It almost sounds like you are either not heating the pieces enough in the kiln before you move them to the reduction chamber or you have too much reduction materials in the container.

I usually remove my pieces from the kiln at around 1700F - 1800F. My reduction chambers are lined with sheets of newspaper, which catch on fire almost immediately. I will let them burn for just a few seconds before I put the lid on my reduction chamber. When I remove the piece from the reduction chamber, not all of the paper material has burned, but quite a bit has. I just leave it in there and add fresh to it for the next reduction.

Also (I could not have planted a better question), I do in fact have a new Raku eBook that is almost ready, that I will be letting you all know about when I done. Stay Tuned…

Hope this helps,
Gary F.

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Hi Gary,
I mixed the alligator copper matte glaze from your website, and somehow I put in copper oxide instead of cobalt oxide. Do you have any idea what this may look like, and is there anyway to salvage my alligator copper matte? Also, if salvageable, could I add something to give it a hint of purple?
Thanks a lot for any help you could give me

Hello:
I'm guessing if you put in Copper Oxide instead of Cobalt Oxide, you will get a Green to Copper glaze depending on the amount of reduction. Try it and see if you like it.
Gary F.

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Gary,
I have been using a nice blue glaze called Erica's Aqua which is supposed to fire to a nice medium blue however it has been consistently firing to a dark almost purplish color. The ingredients are as follows: Gerstley borate 80, Cornwall stone 20, tin oxide 5, cobalt carbonate 2, copper carbonate. Would you have any ideas on why this would happen? Also which of your blue glazes would be a medium blue? Thank your for your response.
Jean

Jean:
I would guess you are either now firing in reduction or doing a heavier post firing reduction that you were before. You might also be applying the glaze heavier or light than before. Finally, are you mixing a fresh batch of glaze each time? I've seen glazes with heavy amounts of Gerstley Borate perform differently when mixed over a long period of time.
Hope this helps,
Gary F.

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Hi,
Thanks for the Raku Glaze ebook. I am having trouble finding a rainbow matt that is brilliant, with flashes of blues and red. I have seen it on finished pieces at shows but not able to duplicate it. We are using a gas kiln to about 1700 degrees and in a reduction can with sawdust for 10 minutes and then dip in water. The colors are usually muted with a rough surface with little flashing. Thanks for any advise. Take care,
Jeff

Hi Jeff:
I have a couple of thoughts.

If the matte glaze is rough, you might want to sieve the glaze to remove the larger particles that don't melt in the firing.

Also, for matte glazes, I typically reduce in sheets of newspaper and try and keep the reduction materials off the piece.

I leave pieces in a reduction chamber for 20 - 30 minutes before I finish cooling with water.

You might also try firing slightly hotter as well. (1750F or 1800F)

Hope this helps.
Gary F.

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Hi Gary, thanks for the note. I have some of Les Mitchell's pieces which is the Rainbow I would love to get close to, the rim has crackle white, it looks sharp. Do you have any further points or a glaze name in your book that might come close? Thanks, have a great day,
Jeff

Jeff:
Several of the copper matte could potentially do this (Hawaiian Copper for example). But the glaze may not be the whole secret.

I believe I have seen some of Les' pieces before and the walls of the piece on consistently thin. This may allow the copper matte glazes to perform better than a piece with thick walls or partly thick and partly thin walls.
Gary F.

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* Calendar *

My show calendar for 2004 will probably be smaller than in the past. I only plan on doing two or three shows, but spending more time focusing on eBay sales. This way I can spend more time with the family and less time sitting in a booth.

Nov - Beaux Arts Holiday Show
TBD - Studio Open House

On going eBay Listings http://tinyurl.com/tn08

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